Several Wearing Cases of Blow Bars and Solutions

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Crusher blow bars plays an important role in the impact crushing equipment. Strengthening its maintenance can not only extend its service life, but also create more value for customers. As the blow bar is in direct contact with the material, the wear is inevitable. However, when the equipment is worn to some extent, we should not let it pass by lightly, but take it seriously. Even if we solve the problem, we should not let the small problem become a big problem with the accumulation of days and months, and finally affect the operation of the equipment.
Today, we will give you a brief explanation of the abrasion of blow bars in the production process of reaction crushing equipment, and attach the causes and solutions.

Serious wear on both sides of hammer

Serious wear on both sides of hammer
Serious wear on both sides of hammer

Possible Causes:

  • Too much fine materials are fed
  • Uneven feeding
  • The crushing bin is blocked, and the friction and wear here are aggravated due to the caking of materials on the side

Solution: Check the crushing bin every day and clean it if necessary.

 

Serious wear on one side of hammers

Serious wear on one side of hammers
Serious wear on one side of hammers

Possible Causes:

  • Increase in oversize aggregate due to improper setting of c.s.s
  • Equipment not parked horizontally
  • The material level of feeder is too low

Solution: The equipment shall be placed horizontally, fed continuously and provided with proper discharge gap to reduce the content of oversize aggregate.

 

Serious wear on the middle area of hammer

 

Serious wear on the middle area of hammer
Serious wear on the middle area of hammer

Possible Causes:

  • The feeding of crushing bin is insufficient, and the feeding materials are rough and large
  • Uneven feeding

Solution: Feed the crusher continuously, change the parameter setting of feeder, check the excavator and wheel loader.

 

Hammer breaks in the middle

Hammer breaks in the middle
Hammer breaks in the middle

Possible Causes:

  • The hammer is not applicable to the working condition
  • Feed material contains unbreakable material
  • Feed size too large
  • Improper size hammer used

Solution: Select the right hammer suitable for the working condition, change blow bars suppliers, and reduce the feeding size

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