TIC Inlay Wear Parts

TIC Rods

TIC Inlay Wear Parts

The crusher wear parts used in crusher lines represent a key factor in plant efficiency. With the development of the market for crushing, crushing has evolved. When crushing some super-hard stones, the traditional high manganese steel liners do not achieve good results and have a very short service life, and the replacement cycle of the liners is also very short.

To solve this challenge, Qiming Casting’s engineers have developed a new crusher liner series, TIC Inlay Wear Parts, with the goal of extending the lifetime of these tools. Featuring a special alloy, the high-quality TIC inlay wear parts from the Qiming Casting ensure substantially enhanced economic efficiency and can be used in all types of crusher series.

Working principle

Our engineers inlay the titanium carbide rods on the working surface of the liner. When the stone enters the crushing chamber, it first comes into contact with the raised titanium carbide rods, which wear very slowly due to their ultra-hardness and wear resistance. At the same time, due to the protective effect of the titanium carbide rods, the matrix of the high manganese steel also slowly comes into contact with the stone and the matrix slowly hardens.

Get in touch

Are you looking for a more wear-resistant crusher liner? Do you want to extend the better cycle time of your liners? Do you want to reduce machine downtime? TIC inlay wear parts are your choice! Feel free to contact us!

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Please leave your specific needs and contact information, and the staff will contact you as soon as possible!

    Products

    TIC Inserts Jaw Plates
    TIC Inserts Jaw Plates
    TIC Inserts Jaw Plates

    TIC Inlay Jaw Plates

    Titanium carbide inserts jaw plates are a type of jaw plate used in crushers. Titanium carbide is a high-strength, high-hardness, and wear-resistant material used to make crusher jaw plates. These inserts are more wear-resistant than traditional steel jaw plates and can extend the life of the crusher. They are also more impact-resistant than steel jaw plates, which can increase crushing efficiency. In general, titanium carbide insert jaw plates are an effective way to improve the performance of a crusher.

    Based on customer feedback, 1.5-3 times working life than normal managnese jaw plates!

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      TIC Inserts Cone Liners
      TIC Inserts Cone Liners

      TIC Inlay Cone Liners

      When crushing ultra-hard stone, the wear resistance of ordinary high manganese steel liners and micro-alloy liners are not very good, and the replacement cycle is very short. In order to solve this problem, the engineers of Qiming Casting have developed titanium carbide inlay cone crusher liners.
      Based on the customer’s feedback on the wear and tear of the liner, Qiming Casting engineer’s inlaid titanium carbide rods into the most severely worn working surface. When the stone enters the crushing chamber, the protruding titanium carbide rods are the first to come into contact with the stone. Due to the ultra-hardness of the titanium carbide rods, the titanium carbide rods wear very slowly. On the other hand, the working surface of the high manganese steel, which is the substrate, slowly contacts the stone and by the time the protruding part of the titanium carbide rod has worn away, the working surface of the high manganese steel has hardened.

      According to customer feedback, 1.5-2 times working life than normal manganese cone liners!

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        TIC Inserts Blow Bars
        TIC Inserts Blow Bars
        TIC Inserts Blow Bars

        TIC Inlay Blow Bars

        TIC stands for “titanium carbide,” which is a hard and wear-resistant material used in the production of wear parts for heavy-duty equipment. TIC inserts are made by welding small pieces of titanium carbide onto the surface of a metal component, such as a blow bar, to increase its wear resistance and extend its lifespan.

        TIC inserts blow bars, therefore, are blow bars that have been enhanced with titanium carbide inserts to improve their wear resistance and durability. This makes them suitable for use in high-wear environments where standard blow bars would wear out quickly.

        Based on our customer’s feedback: 1.5-2 times working life than manganese blow bars!

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          TIC Inserts Hammers
          TIC Inserts Hammers

          TIC Inlay Crusher Hammers

          TIC inserts crusher hammer is a type of crusher hammer that has been enhanced with titanium carbide (TiC) inserts. Crusher hammers are used in hammer mills and crusher machines to break down rocks, ores, and other hard materials into smaller pieces. They are an important component of crushing equipment and play a critical role in the crushing process.

          Titanium carbide inserts are used in TIC inserts crusher hammers to improve their wear resistance and durability. TiC is a hard and wear-resistant material that can withstand high levels of impact and abrasion, making it ideal for use in high-wear applications such as crushing equipment. The TiC inserts are welded onto the surface of the hammer to increase its hardness and toughness, reducing the need for frequent replacements and maintenance.

          Based on our customers’ feedback: 1.5-2 times working life than normal manganese steel hammer!

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            TIC Inserts Gyratory Mantles
            TIC Inserts Gyratory Mantles
            TIC Inserts Gyratory Mantles

            TIC Inlay Gyratory Mantles

            Titanium carbide Inlay rods are one of the most favored crush liners by our clients around the world as it enhances manganese hardness making it an ideal material combination to be used in extreme and harsh environments.

            The way we incorporate titanium inlays is much different than other traditional suppliers.

            After examining and matching with machinery specifics, we create hard inlays to fully augment and assist machinery operations. Once our team has performed an in-depth investigation of your machinery and operation personnel, they will determine where to apply the titanium carbide rod inlays based on the liner’s maximum wear zone.

            Based on our customers’ feedback: 1.5-2 times working life than normal manganese steel mantle!

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            Please leave your specific needs and contact information, and the staff will contact you as soon as possible!

              Frequently Asked Questions

              Right now, we design TIC inlay wear parts including:

              • Crusher jaw plates
              • Cone crusher liners
              • Gyratory crusher liners
              • Crusher blow bars
              • Crusher hammers
              • Cheek plates
              • Side plates

              TIC inlay wear parts price consists of the manganese steel matrix price and TIC rod price. As each titanium carbide inlay liner is a unique design, prices are calculated separately. For detailed designs and prices, please contact us.

              Right now, we sell the TIC inlay liners to the following markets:

              • Australia market
              • Peru market
              • Chile market
              • North America market
              • Europe market